Semi-Flex PCBs

Semi-Flex PCBs

A Semi-Flex PCB is a printed circuit board that offers partial flexibility. It is designed as a cost-effective alternative to fully flexible PCBs, combining elements of both rigid and flexible circuit technologies.

What is a Semi-Flex PCBs?

Material and Construction Features

Semi-Flex PCBs: are typically constructed using standard rigid PCB materials, such as FR4, with strategically placed thin areas that allow for limited bending. These flexible regions are created by reducing the thickness of the rigid material, enabling the PCB to bend at specific points without requiring the complete flexibility of a traditional flex PCB.

Advantages and Common Uses: The primary advantage of Semi-Flex PCBs is their cost-effectiveness, as they provide some flexibility without the higher cost of fully flexible materials. They are ideal for applications requiring minor bending or curvature, such as in certain consumer electronics, automotive components, and industrial devices. Semi-Flex PCBs are often used where a small degree of bending is needed for installation or maintenance, but the PCB will remain primarily stationary during operation.

Other technical specifications

Feature Technical specification
Number of layers 1 - 12 layers, with 1 - 2 conductive layers in bending area.
Technology highlights The process uses controlled depth routing of the FR-4 to achieve a flexible / bending section within a traditionally rigid FR-4. Only suitable for static operations - bends typically just for installation. A lower cost solution for some very specific "flex-to-fit" applications.
Bending performance 50 x bend cycles of 0° - 90° - 0°
Bend features 5mm radius / max bending angle 90°
Materials Specialized FR-4 for static flex applications
Copper weights (finished) 35μm
Minimum track and gap 0.075mm / 0.075mm
PCB thickness 1.00mm - 2.00mm
PCB thickness in flex section 0.25mm ± 0.05mm
Maximum dimensions 538mm x 610mm
Surface finishes available HASL (SnPb), LF HASL (SnNiCu), OSP, ENIG, Immersion tin, Immersion silver, Electrolytic gold, Gold fingers
Minimum mechanical drill 0.20mm
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